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Thor (rocket)

Also see Thor (missile)

Thor was the United States's first operational ballistic missile. It was deployed with thermonuclear warheads in the U.K between 1959 and 1963. It went on to spawn a string of space launch vehicles. Its decendants fly to this day as the Delta series of rockets.

Table of contents
1 Initial development as an IRBM
2 Launch Pad
3 First Launches
4 Deployment
5 Noteworthy Thor IRBM flights
6 Thor becomes a launch vehicle
7 Thor and the Corona program
8 Thor becomes Delta
9 Delta Evolution
10 Delta A
11 Delta B
12 Delta C
13 Thrust Augumented Thor
14 Delta D
15 Delta E
16 Delta G
17 Delta J
18 Long Tank Thor
19 Delta L
20 Delta M
21 Delta N
22 'Super Six'
23 External Link

Initial development as an IRBM

Development of the Thor was initiated by the US Air Force in 1954 as a Tactical Ballistic Missile. The goal was a missile system that could deliver a nuclear warhead over a distance of 1150 to 2300 miles with a CEP of 2 miles. This range would allow Moscow to be hit from a launch site in the U.K

The initial design studies were headed by Cmdr. Robert Truax (US. Navy) and Dr. Adolph K. Thiel (Ramo-Wooldridge Corp, formerly Redstone Arsenal). They refined the specs to an IRBM with:

On November 30, 1955 three companies were given one week to bid on the project: Douglas, Lockheed, and North American Avation. They were asked to create "a management team that could pull together existing technology, skills, abilities, and techniques in 'an unprecedented time.'" On December 27, 1955 Douglas Aircraft Corporation was awarded the prime contract for the airframe and integration. The Rocketdyne division of North American Avation was awarded the engine contract, AC Spark Plug the primary inertial guidance system, Bell Labs the backup radio guidance system, and General Electric the nose cone/reentry vehicle.

Douglas further refined the design by choosing bolted tank bulkheads (as opposed to the initially suggested welded ones) and a tapered fuel tank for improved aerodynamics. The engine was developed as a direct descendant of the Atlas MA-3 booster engine. Changes involved removal of one thrust chamber and a rerouting of the plumbing to allow the engine to fit within the smaller Thor boat-tail. Engine tests where being performed as of March 1956. The first engineering model engine was available in June, followed by the first flight engine in September. Engine development was complicated by serious turbopump problems. Early Thor engines suffered from what was known as "Bearing Walking', whereby the turbopump bearings rotate axially within their housing, causing it to wear out and the bearings to seize.

Launch Pad

Thor test launches were to be from LC17 at Cape Canaveral. The development schedule was so compressed that plans for the Atlas bunker were used to allow the completion of the facility in time. Nevertheless pad LC17-B was just ready for the first test flight.

First Launches

The first flight of the Thor IRBM was on 25 January 1957. The first airframe, number 101 was delivered in October of the previous year. The vehicle reached a apogee of 6" whereapon contamination destroyed a LOX supply valve causing the engine to lose thrust. The Thor slid backwards through the launch ring and exploded on contact with the thrust deflector. Serious pad damage occurred.

The second Thor flight (102) lasted 35 seconds after an April 1957 launch. It was ended by a range safety officer who acted on faulty data from a readout which showed the missile heading inland over florida.

Thor vehicle 103 (May 1957) exploded on the pad during tanking due to a faulty main fuel valve resulting in tank overpressurization leading to tank rupture.

Thor vehicle 104 (Aug 1957) broke up after 92 seconds due to a loss of guidance.

Thor vehicle 105 (20 September 1957), 21 months after the start of construction, flew 1100 miles downrange. Estimated range without the extra load of the R&D instrumentation was 1500 miles.

1957 saw five more flights, the longest of which covered 2700 miles.

Deployment

Thor was deployed to the UK starting in August 1958.

All sixty of the Thor missiles deployed in Great Britain were based at above-ground launch sites. The missiles were stored horizontally on transporter-erector trailers and covered by a retractable missile shelter. To fire the weapon, the crew electronically rolled back the missile shelter and then, using a powerful hydraulic launcher-erector, lifted the missile to an upright position. Once it was standing on the launch mount, the missile was fueled and fired. The entire launch sequence took about 15 minutes. When the launch control officer pressed the firing button, the main engine ignited with a roar. It burned for almost 2-l/2 minutes, boosting the missile to a speed of 14,400 feet per second. Ten minutes into its flight the missile reached an altitude of 280 miles, close to the apogee of its elliptical flight path. At that point the reentry vehicle separated from the fuselage and began its descent down toward the target. Total flight time from launch to impact was about 18 minutes.

Noteworthy Thor IRBM flights

Thor becomes a launch vehicle

Thor was noted as forming a good basis for a space launch vehicle early in its development.

The first space launch type of mission Thor was asked to perform was the testing of the Atlas reentry vehicle. For these three tests a Thor core stage was topped by a second stage named Able using the Aerojet AJ-10-40 engine from the Vanguard second stage. The first such launch, 116, was lost due to turbopump failure of the main engine. The results of two succeeding attempts are unknown to this author.

Thor vehicle 127 was a three stage Thor-Able-Star. The Able stage from the Atlas reentry vehicle tests was upgraded (to become the Able I) and topped with a third stage consisting of an unguided Altair X-248 solid rocket motor. The mission was to place the 84lbs Pioneer spacecraft into lunar orbit where it would take pictures of the lunar surface with a TV camera. The mission ended prematurely at 77 seconds after launch due to yet another turbopump failure.

Thor and the Corona program

Thor formed the core of the Thor-Agena vehicle used to launch the United State's first spy satellites as part of the Corona program.

Thor becomes Delta

In January of 1959 the newly formed National Aeronautics and Space Administration released a report entitled "The National Space Vehicle Program". This report addressed the nation's space launch needs.

"Our approach up to this time has been much too diverse in that we fire a few vehicles of a given configuration, most of which have failed to achieve their missions, and then call on another vehicle to take the stage. In this situation no one type of vehicle is tested with sufficient thoroughness and used in enough firiing to achieve a high degree of reliability"

The report proposed four vehicles to form the core of the U.S. spacefleet:

NASA let the original Delta contract to Douglas in April of 1959 for 12 vehicles of this design:

Eleven of the twelve initial Delta flights were successful. The total project development and launch cost came to $43 million, $3 million over budget. An order for 14 mour vehicles was let before 1962.

Early Delta flights

{| border="1" cellspacing="0" |- |1 || 13may60 9:16pm gmt. || Payload: echo 1. pad 17a. Good first stage. second stage attitude control system failure. vehicle destroyed. |- |2 || 12aug60. || good flight. echo 1A placed into 1035 mile, 47degree inclination orbit. |- |3 || 23nov60. || Tiros 2. good lfight. |- |4 || || explorer 10. placed into elliptical 138,000 mile orbit. 78lbs. |- |5 || 12july61. || tiros 3. |- |6 || 16aug61. || explorer 12 Energentic Perticle Explorers. EPE-1. highly elliptical orbit. |- |7 || 8feb62. || tiros 4. |- |8 || 7mar62. || OSO-1 (orbiting solar observatory). 345 mile, 33 degree orbit. |- |9 || 26apr62. || Ariel 1. Ariel 1 was seriously damaged by Starfish Prime |- |10 || 19jun62. || tiros 5 |- |11 || 10jul62. || Telstar 1. Also damanaged by Starfish Prime. |- |12 || 18sep62. || tiros 6 |}

Delta Evolution

Delta A

Block II MB-3 engine, 170,000lbf vs. 152,000lbf.

13. EPE2
14. EPE3

Delta B

  • Upgraded AJ10-118D upper stage--3 foot tank stretch, higher energy oxidizer, solid-state guidance system.
  • Delta program goes from 'interim' to 'operational' status.
  • 200lbs to GTO.

15. 13dec62. Relay 1, second nasa communications sat. nasa's first active one.
16. 13feb63. pad 17b. Syncom 1. Thiokol Star 13B solid rocket as apogee kick motor.
20. july63? Syncom 2. Geosyncronous orbit, but inclined 33degrees due to the limited performance of the Delta.

Delta C

  • Third stage Altair replaced with Altair 2--its engine having been developed as the ABL X-258 for the Scout vehicle. 3" longer, 10% heavier, but 65% more total thrust.

Thrust Augumented Thor

The Thrust Augumented Thor, or TAT, was developed to handle the growing recon sats of the Corona program. It added three Castor solid rocket strapon boosters--each providing 53,000lbs thrust--to the standard Thor core stage. The boosters were lit on the ground and jettisoned after burnout.

Delta D

  • Also known as Thrust Augumented Delta.
  • A Delta C with the TAT core+boosters.

25. 19aug64. Syncom 3. First true Geosyncronous sat.
26. Intelsat 1

Delta E

  • Also known as Thrust Augumented Improved Delta.
  • 1965.
  • 100lbf more to GTO than Delta D.
  • Castor II vs Castor boosters. Same thrust, longer duration.
  • MB-3 Block III core engine, 2000 lbf more thrust.
  • AJ10-118E second stage widened from 33 to 55 inches diameter. Double burn time.
  • Additional helium tanks allow for almost unlimited restarts.
  • Two available third stages: Altair 2 or FW-4D. The latter caused the delta to be known as a Delta E1.
  • New payload fairing from agena.

First Delta E. 6nov65. launches GEOS 1.

Delta G

  • Two stage delta Es.
  • used for Biosatellite 1 and 2 flights.

1. 14dec66. biosatellite 1.
2. 7sep67. biosatellite 2

Delta J

  • Used larger Thiokol Star 37D motor as third stage.

4jul68. Explorer 38.

Long Tank Thor

  • Tapered fuel tank changed to cylinderical.
  • Both tanks lengthened.
  • Core stage 14 feet longer.
  • 49,000lbs more propellant.

Delta L

  • FW-4d motor for third stage.

Delta M

  • Star 37D for stage 3.

Delta N

  • Two stage version of Delta N.

'Super Six'

  • Deltas with three extra strap ons.
  • 1000lbs to GTO.

External Link





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